A pallet rack collapse is a huge threat to your business, which is why the installation of your system has to be done by an experienced and professional team with all of the qualifications and accreditations to ensure it is done properly.

A racking collapse costs hundreds and thousands of pounds in damage to stock, potentially causing serious harm to warehouse workers and visitors near the system and bringing a close to your business, either temporary or permanent.

The good news is that this is a fairly uncommon occurrence, but it is something that you always need to be aware of. A pallet racking collapse is preventable and only happens when the materials, installation and training around them are at fault – as well as it being unmaintained.

Common Causes

The biggest cause of warehouse storage equipment collapse comes down to overloading your pallets. This should always be avoided as it not only damages the pallet, causing the timber to fracture and collapse the runners, but also contribute to overload on the beams and frames.

Stick to and know your manufacturer’s recommendations on weight loads for your system, and always opt for new pallet racking over second-hand racking, ensuring that any hidden dangers are not just simply sprayed over such as rust and oxidation. If you do not buy new, you will be unaware if the structure has had constant overloading previously.

Display load notices at all times so that staff and forklift drivers are always aware of weight limits to your system. Different types of stock require different types of pallet racking, so make sure that you are using the right pallet racking system for the intended stock.

Forklift Collision

Forklift incidents are by far the most frequent cause of a pallet rack collapse, sometimes from a single clip of an upright causing an entire aisle to collapse.

Be sure that every driver has received proper training before being allowed to operate a forklift anywhere around your aisles and pallet racking system. Column guards and end-of-racking barriers should also be installed to reduce damages and collapse, as well as ensure that your warehouse pick system has adequate aisle space between racks and speed restrictions are in play for any vehicles around the racks.

Properly mark your floors to highlight potential accident spots and make sure that the forklift operator is using the correct forklift for the job, with aisles clear when operating.

For more safety tips around your industrial storage racks, contact the team at Monarch Shelving today.