Pallet Racking Weight Capacities

Pallet racking systems are designed to store heavy inventory in warehouses and distribution centres. One of the key factors in selecting a pallet racking system is determining the weight capacity required to safely store and retrieve any products. There are several types of pallet racking systems currently available, including selective pallet racking, double-deep pallet racking, drive-in pallet racking, push-back pallet racking, pallet flow racking, and carton flow racking. Each type is designed to address specific storage and retrieval needs. Naturally, that means that each has its weight requirements and pallet racking weight capacities.

To help you determine which one is suitable for your specific operations, the team at Monarch Shelving has assembled a small demonstration around the differences.

Different Kinds of Racking for Different Purposes

Adjustable pallet racking is a versatile storage solution used in warehouses and distribution centres to maximise space efficiency while ensuring safe and organised product storage. One of the primary benefits of adjustable pallet racking is its flexibility in accommodating varying load capacities.

The weight capacity of adjustable pallet racking varies depending on several factors, including the type of racking system, beam size and type, upright frame configuration, and anchoring method. Generally, adjustable pallet racking can support weights ranging from 500 to 20,000 pounds per level, with some high-capacity systems supporting even greater loads.

Double-deep pallet racking is a type of storage system where two layers of pallets are stacked vertically, allowing for higher-density storage and increased productivity. The weight capacity of double-deep pallet racking varies depending on the specific design and configuration, but it generally ranges from 2,000 to 10,000 pounds per level, with some high-density systems capable of supporting heavier loads up to 15,000 pounds per level.

Drive-in racking is a pallet storage system where trucks or forklifts drive directly into rows of cantilevered arms to deposit or pick up pallets. The weight capacity of drive-in racking typically ranges from 2,000 to 5,000 pounds per level, although some systems can support heavier loads up to 8,000 pounds per level.

Are There Regulations Around Weight Capacity for Pallet Racking?

In the UK, regulations for weight loads on pallet racking are governed by the British Standards Institution (BSI) and the Health and Safety Executive (HSE). BS EN 15629:2009 is the European Standard for the design and execution of steel static storage systems, which includes guidance on weight loads and structural integrity. Additionally, the HSE provides guidelines for secure installation and maintenance of pallet racking systems.

Consulting with a professional pallet racking installer ensures that the warehouse or distribution centre receives expert advice on selecting and installing pallet racking systems that meet their specific weight capacity requirements, taking into account factors such as floor conditions, building codes, and safety standards.

If you require help with your warehouse storage equipment, have any enquiries about which industrial storage racks or commercial shelving is suited for your operations or have concerns about pallet racking weight capacities, contact the team at Monarch Shelving today.