For many companies, having a fully efficient and cost-effective warehouse remains a goal, not a reality.
Warehouse floor managers are constantly besieged by senior management’s ‘newest’ idea of efficiency.
The recent push towards implementing lean management systems and ‘Kaizen’ has also put many managers in a tight corner; where they have to move stock in and out quickly and efficiently while not wasting any resources.
There are many avenues to reduce resource wastage. One that is used in recent times is the implementation of a top of the range Warehouse Management System. This involves the use of specialised computer programs to help a distributor perform warehouse operations quickly. These can range from basic home-brew computer programs to complex systems that can replace the entire workforce. These systems improve the efficiency of the warehouse and help maintain accurate inventory by recording all warehouse transactions. They can also run into thousands of pounds, for the installation of equipment and training of staff.
A cheaper alternative to an expensive WMS can be found in your racking. Did you know that using the right kind of racking can increase storage density by up to 20%? The ability to hold more inventory will definitely increase the profitability of your business. Still not convinced? The following are the most common types of racking & storage, their ideal functions and recommended best-use scenarios.
Free stacking – Simply stacking of pallets and cartons is the most common means of storage in most warehouses. It is best used when the products you stock are of the same type, in large quantities. It also require the smallest outlay for equipment.
Pallet racking – With this storage solution, the racks offer a great deal of flexibility as they are easy to adjust and expand, if need be. They also allow easy access to each pallet. The downside is that they require a large floor space to accommodate installation of the racks and turning forklifts.
Double deep racking – Here, the pallets are stored two deep i.e., four pallets are stored between aisles. This helps minimise floor space used, but also comes with the cost of using a specialised forklift. They are also well suited for use with goods that have a high turnover stock.
Narrow aisle storage – A layout used when space is extremely limited, it requires the use of specialised lift trucks or stacker cranes. It offers excellent utilization of space by stretching up to 10m high. It has a high capital cost, but less ongoing cost than other racking systems.
Drive-in/drive through racking – Drive-in racking offers an economical option for bulk storage of seasonal items. Trucks can drive straight in or straight through, eliminating the need for many individual aisles. They are best used in warehouses with a limited range of goods to handle.
Satellite storage – This racking is designed to be used in sites with high picking rates but limited space. The use of automated cranes and satellite units make this a very expensive system to install.
Flow-rack storage – This is used for high-frequency goods storage. It is most suitable for palletized goods or goods in cartons. Providing a compact solution to storage, it is also an expensive system to implement.
Warehouse space is at a premium all over the United Kingdom, and that expense isn’t reducing any time soon. However, keeping costs low while maintaining high levels of efficiency will help maintain and improve profitability. These goals can be achieved by a combination of an efficient warehouse layout and the use of the appropriate racking. In some cases, warehouses may need to implement more than one kind of racking system. It all depends on the volume and type of goods they handle.
Monarch Shelving Limited is a major stockist of all kinds and lengths of racking.
We build and install the most common brands and can also help you create custom solutions. Call our skilled staff to help you figure out the best type of racking for your business.
